Process automation with the SIMATIC PCS 7 CPU 410-5H controller

The CPU 410-5H Process Automation is an exclusive product for the SIMATIC PCS 7 process control system and is herewith released for delivery. This CPU enables a very flexible scaling of the modular SIMATIC PCS 7 automation systems AS 410; it can be employed in all domains, i.e. as standard automation system AS 410S, as fault-tolerant automation system AS 410H and as failsafe automation system AS 410 F/FH.

Contents
The CPU 410-5H is a controller specially designed for process automation which is versatile in use. With robust, high performance hardware, it covers the entire performance spectrum of the AS 412 to AS 417 complementary systems.

In this document, scenarios are described which explain relevant functions of the CPU 410-5H Process Automation in the AS 410 and illustrate advantages over the complementary S7-400 systems. Additionally you will gain an overview of important configuration steps and hints.
You will find information on the following topics in the document:
  • General information on the CPUs of the AS410
  • Advantages of the CPU 410-H
  • Configuring the communications interface and establishing the connection between the ES and the AS
  • Type Change in RUN (TCiR) function and Configuration in Run (CiR/H-CiR)
  • Configuration of the PN/Ethernet interfaces
  • Upgrade with CPU 410 Expansion Packs (Process objects and PN Red License)

Applicability

  • CPU 410-5H Process Automation
  • From SIMATIC PCS 7 V8.1

CPU 410-5H Process Automation

CPU 410-5H Process Automation

The CPU 410‑5H Process Automation is at the heart of the standard automation systems as well as the high-availability and safety-related AS 410 automation systems. With expansion cards for 100 PO, 500 PO, 1 000 PO, 1 600 PO and ≥ 2 000 PO (PO 2k+), you can define your performance for your specific application with up to around 2 600 PO.

If the performance limit defined by the system expansion card is reached during configuration, commissioning or operation, a subsequent increase in performance is possible without replacing the hardware by using an appropriate number of CPU 410 Expansion Packs 100 POs/500 POs.

As shown in the figure, CPU 410-5H Process Automation is equipped with two PROFINET IO interfaces (2-port switch in each case) for up to 250 I/O devices and a PROFIBUS DP interface for up to 96 PROFIBUS DP slaves. Two integrated slots allow the synchronization of two redundant subsystems via sync modules and sync cables (FOC).

CPU 410‑5H Process Automation supports NTP as well as S7 time synchronization.

Other features include:

  • Integrated 48 MB load memory and 32 MB RAM each for program and data
  • Cycle time up to 10 ms/9 process tasks
  • Total number of I/Os (on PROFIBUS DP and PROFINET IO) approx. 7 500, 16 KB each for inputs and outputs
  • Additional protection of the circuit board with coating (conformal coating)
  • Expanded temperature range during operation up to 70 °C (as of product version 2)
  • High-precision time stamping
  • Recessed RESET button
  • Preset hardware parameters (PCS 7 skinning)
  • Changes in the type of module during operation (TCiR) in association with the SIMATIC PCS 7 Engineering System V8.1 and higher
I/O connection via PROFINET IO

You can easily and efficiently connect AS 410 automation systems to remote I/O stations via the PROFINET IO interfaces integrated in the CPU 410‑5H Process Automation, for example, to remote ET 200M or ET 200SP HA I/O stations (see also section “Communication”, “PROFINET”). PROFINET IO interfaces made available by additive communication modules of type CP 443‑1 cannot be used.

Technical specifications

Article number

6ES7410-5HX08-0AB0

6ES7410-5HM08-0AB0

PCS 7 CPU410-5H F. S7-400/S7-400H/F/FH

PCS 7 CPU 410E F. S7-400/S7-400H/F/FH

General information

Hardware product version

2

1

Firmware version

V8.2

V8.2

Design of PLC basic unit

With Conformal Coating (ISA-S71.04 severity level G1; G2; G3) and operating temperature to 70 °C

With Conformal Coating (ISA-S71.04 severity level G1; G2; G3) and operating temperature to 70 °C

Product function

  • ● SysLog

Yes; via TCP; up to 4 receivers can be parameterized; buffer capacity max. 3 200 entries

Yes; via TCP; up to 4 receivers can be parameterized; buffer capacity max. 3 200 entries

  • ● Field interface security

Yes

Yes

Engineering with

  • ● Programming package

SIMATIC PCS 7 V9.0 or higher

SIMATIC PCS 7 V9.0 or higher

CiR – Configuration in RUN

CiR synchronization time, basic load

60 ms

60 ms

CiR synchronization time, time per I/O byte

0 µs

0 µs

Input current

from backplane bus 5 V DC, typ.

2 A

2 A

from backplane bus 5 V DC, max.

2.4 A

2.4 A

from backplane bus 24 V DC, max.

150 mA; DP interface

150 mA; DP interface

from interface 5 V DC, max.

90 mA; At the DP interface

90 mA; At the DP interface

Power loss

Power loss, typ.

10 W

10 W

Processor

CPU speed

450 MHz; Multi-processor system

450 MHz; Multi-processor system

Memory

PCS 7 process objects

100 … approx. 2 600, adjustable with System Expansion Card

200; Max.; with PO200M System Expansion Card

Work memory

  • ● integrated

32 Mbyte; max., dependent on the System Expansion Card used

4 Mbyte; max., dependent on the System Expansion Card used

  • ● integrated (for program)

Dependent on the System Expansion Card used

Dependent on the System Expansion Card used

  • ● integrated (for data)

Dependent on the System Expansion Card used

Dependent on the System Expansion Card used

  • ● expandable

Dependent on the System Expansion Card used

Dependent on the System Expansion Card used

Load memory

  • ● integrated RAM, max.

48 Mbyte

48 Mbyte

  • ● expandable RAM

No

No

Backup

  • ● present

Yes

Yes

  • ● with battery

Yes; all data

Yes; all data

  • ● without battery

Yes; Program and data of the load memory

Yes; Program and data of the load memory

Battery

Backup battery

  • ● Backup current, typ.

370 µA; Valid up to 40°C

370 µA; Valid up to 40°C

  • ● Backup current, max.

2.1 mA

2.1 mA

  • ● Backup time, max.

Dealt with in the module data manual with the secondary conditions and the factors of influence

Dealt with in the module data manual with the secondary conditions and the factors of influence

  • ● Feeding of external backup voltage to CPU

No

No

CPU processing times

for bit operations, typ.

7.5 ns

7.5 ns

for word operations, typ.

7.5 ns

7.5 ns

for fixed point arithmetic, typ.

7.5 ns

7.5 ns

for floating point arithmetic, typ.

15 ns

15 ns

average processing time of PCS 7 typicals

110 µs; with APL Typicals

110 µs; with APL Typicals

Process tasks, max.

9; Individually adjustable from 10 ms to 5 s

9; Individually adjustable from 10 ms to 5 s

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Product manuals

#FileDescriptionDate addedFile sizeDownloads
1 pdf 96839331_PCS7_CPU_4105H_V81_en10/13/2017 10:523 MB684