Siemens CEMAT: Process Control for the cement industry

SIEMENS CEMAT is an enhancement of the SIMATIC PCS 7 process control system thatImage result for siemens cemat was designed for the special requirements in the cement and mining industry and has proved successful in many years of use worldwide in the tough environmental conditions of cement works.

The current system platform for Siemens CEMAT is the SIMATIC PCS 7 process control system whose modern architecture offers the ideal basis for future-proof and economical solutions. Siemens CEMAT utilizes the basic functionality, open system interfaces, flexibility and scalability of SIMATIC PCS 7 and optimizes the operating philosophy as well as the diagnostic, signaling and interlocking concept with industry-specific software for the requirements in lime and cement works as well as in mining. This industry software was developed in close collaboration with cement manufacturers and mine operators and is the product of over 40 years of experience in the cement industry.

CEMAT based on SIMATIC PCS 7

CEMAT breaks new ground in every way, and offers new opportunities in cement production because its technology basis is SIMATIC PCS 7. And since it delivers the highest levels of reliability across all industries, the standardized hardware and software of this world leading process control system stand out from the competition. The CEMAT system includes all necessary components and is perfectly tailored to meet the demands of the cement industry.

SIEMENS CEMAT FUNCTION

Function

Example of a cement mill with Siemens CEMAT functionality SPC (Scalable Production Control) for easy recipe and material management

The functionality for the cement and mining industry supplied by Siemens  CEMAT is integrated into the system structure of SIMATIC PCS 7 during installation, and can be classified as follows:

  • Software blocks for automation tasks typical at customers in the cement and mining industry
  • Modules for controlling motors, valves, and flaps and for processing of analog and binary signals
  • Modules for structuring and simplified operation of the plant in groups and paths
  • Scalable Production Control (SPC) for recipe-based control strategies
  • HMI components with:
    • Library for all control system objects with information, diagnostic, and multimedia dialogs
    • Message system with industry-specific service functions
    • Diagnostic system for fast recognition of faults and reduction of downtimes
    • Additional functions such as signal tracking and signal status information
    • APL-style design
  • Web-compatible visualization of process displays and faceplates
  • Management information: listing and statistics functions as well as long-term archiving
  • Maintenance function with:
    • Definition of maintenance intervals for analog and binary modules
    • Recording of maintenance actions

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