SIEMENS SINUMERIK 840 SINUMERIK Safety Integrated Ordering data

SINUMERIK Safety Integrated provides integrated safety functions that support the implementation of highly effective personnel and machine protection. These safety functions meet the requirements of EN 61508 for use up to and including SIL2 and Category 3, as well as PL d according to EN ISO 13849. This allows not only for simple and economic implementation of the main requirements for functional safety, but also the realization of practical operating and security concepts.

Available functions include, among others:

  • Functions for safety monitoring of velocity and standstill
  • Functions for establishing safe boundaries in work spaces and protected spaces, and for range recognition
  • Direct connection of all safety-related signals and their internal logical linkage
  • Safe brake management
  • Safe communication via PROFIBUS or PROFINET
  • Operator-controlled acceptance test – integrated in SINUMERIK Operate
Product No. / Product DescriptionListprice / Your price
6FC5800-0AC60-0YB0
SINUMERIK 840D SL SAFETY INTEGRATED ‘SI-AXIS/ SPINDLE PACKAGE’; ADDITIONALLY 15 AXES/SPINDLES SOFTWARE OPTION DELIVERY OF A LICENSE
6FC5800-0AC70-0YB0
SINUMERIK 840D SL SAFETY INTEGRATED ‘SI-AXIS/ SPINDLE’; ADDITIONALLY 1 AXIS/SPINDLE SOFTWARE OPTION DELIVERY OF A LICENSE
6FC5800-0AK00-0YB0
SINUMERIK 840D SL SAFETY INTEGRATED PLUS /SI-AXIS/SPINDLE SOFTWARE OPTION DELIVERY OF A LICENSE
6FC5800-0AM63-0YB0
SINUMERIK 840D SL SAFETY INTEGRATED “SI-BASIC” INCL. 1 AXIS AND 4 SPL INPUTS AND 4 SPL OUTPUTS SOFTWARE OPTION DELIVERY OF A LICENSE
6FC5800-0AM64-0YB0
SINUMERIK 840D SL SAFETY INTEGRATED “SI-COMFORT” INCL. 1 AXIS AND 64 SPL INPUTS AND 64 SPL OUTPUTS SOFTWARE OPTION DELIVERY OF A LICENSE
6FC5800-0AS60-0YB0
SINUMERIK 840D SL SAFETY INTEGRATED PLUS /SI-LOGIC SOFTWARE OPTION DELIVERY OF A LICENSE
6FC5800-0AS61-0YB0
SINUMERIK 840D SL SAFETY INTEGRATED PLUS /SI-MULTI AXIS PACKAGE SOFTWARE OPTION DELIVERY OF A LICENSE
6FC5800-0AS67-0YB0
SINUMERIK 840D SL SAFETY INTEGRATED SI-CONNECT 16 SAFE CONNECTIONS DELIVERY OF A LICENSE
6FC5800-0AS68-0YB0
SINUMERIK 840D SL SAFETY INTEGRATED SI-HIGH FEATURE ADD. 1 AXIS AND 192 SPL INPUTS AND 192 SPL OUTPUTS SOFTWARE OPTION DELIVERY OF A LICENSE

Benefits

  • High level of safety:
    Complete implementation of the safety functions in Category 3/SIL 2/PL d
  • High level of flexibility:
    Supports the implementation of practically sound safety and operating concepts
  • Extremely cost-effective:
    Reduced hardware and installation costs
  • Enhanced availability:
    Absence of interference-susceptible electromechanical switching elements

Function

The safety functions are available in all modes and can communicate with the process using safety-oriented input/output signals. They can be implemented for each individual axis and spindle.

Safety Integrated drive-based (basic version)
  • Safe Torque Off (STO)
    Suppression of drive pulses, providing safe electronic interruption of the energy supply
  • Safe Brake Control (SBC)
    Safe, 2-channel control of a holding brake – integrated in the SINAMICS S120 Motor Module
  • Safe Stop 1 (SS1)
    Safe shutdown of a drive, with subsequent transition into the STO state
Safety Integrated system-integrated (option)
  • Safe shutdown
    Ensures safe transition of the drive from motion to standstill when a monitoring device or sensor (e.g. light barrier) responds
    , optimally adapted to the operating conditions of the machine.
  • Safe Brake Ramp (SBR)
    Monitoring of speed curve – after a stop request, the speed must be reduced
  • Safe Operating Stop (SBH, SOS)
    Monitors drives for standstill – the drives remain fully functional in the position control
  • Safe standstill (SH, STO)
    Suppression of drive pulses, providing safe electronic interruption of the energy supply
  • Safely Limited Speed (SG, SLS)
    Monitoring of configurable speed limits, e.g. in setup mode
  • Safety-related output n < nx
    Safe speed recognition of a drive
  • Safe software limit switches (SE, SLP)
    Variable traversing range limitation
  • Safe software cams (SN)
    Range recognition
  • Safety-related input/output signals (SGE/SGA)
    Interface with process
  • Safe programmable logic (SPL)
    Direct connection of all safety-related signals and their internal logic operation
  • Safe brake management (SBM)
    • Safe Brake Control (SBC)
      2-channel braking signal – integrated in the SINAMICS S120 Motor Module
    • Safe Brake Test (SBT)
      Cyclic brake test
  • Safety-related communication via standard bus
    • Connection of distributed I/O for process and safety signals via PROFIBUS/PROFINET using the PROFIsafe protocol
    • Safety-related CPU – CPU communication via PROFIBUS/PROFINET
  • Integrated acceptance test with SINUMERIK Operate
    Partially automated acceptance test for all safety-related functions. Simple operation of the test process, automatic configuration of trace functions and automatic generation of an acceptance record.

Integration

Requirements:

  • SINUMERIK 840D sl
  • SINAMICS S120 in booksize format
  • The encoder systems used must meet the requirements of SINUMERIK Safety Integrated.
  • The measuring circuit cables must comply with the SINAMICS S120 specifications.
  • Sensor/actuator integration with PROFIsafe I/Os
  • Fail-safe modules:
    • SIMATIC ET 200M
    • SIMATIC ET 200S
    • SIMATIC ET 200SP
    • SIMATIC ET 200pro
    • DP/AS-i F-Link
  • For the integrated acceptance test
    • SinuCom software tool (can run on PC/PG)

Configuration

Only one SI Basic and one SI Comfort option can be ordered for each SINUMERIK 840D sl. If a machine with Safety Integrated requires up to 4 safe inputs and 4 safe outputs, the SI Basic option can be ordered. If five or more safe inputs/outputs are required, the SI Comfort option should be ordered.

Ordering example 1: 
The machine has 2 axes and 1 spindle which are to be monitored by Safety Integrated. 4 safe inputs and 3 safe outputs are required. The following options must be ordered:

Number

Article No.

Description

1

6FC5800-0AM63-0YB0

SI Basic

2

6FC5800-0AC70-0YB0

SI axis/spindle package
Enhanced motion monitoring functions for 1 axis/spindle

Ordering example 2:
The machine has 5 axes and 1 spindle, which are to be monitored by Safety Integrated. 9 safe inputs and 5 safe outputs are required. The following options must be ordered:

Number

Article No.

Description

1

6FC5800-0AM64-0YB0

SI Comfort

5

6FC5800-0AC70-0YB0

SI axis/spindle package
Enhanced motion monitoring functions for 1 axis/spindle